PROJECTS
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Studies are carried out to determine the points that are open to improvement in the processes of aluminum billet production, the related projects are put forward with their targets.
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The production parameters of the current active billet foundry are examined with their effects on the billet quality, and work projects covering the entire foundry and extrusion are organized for alloy, casting, homogeneous developments.
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The effects of the produced billet on extrusion are examined in terms of profile production speed, surface and mechanical properties, and research projects are carried out on the billet side for possible reasons.
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After extrusion, the mechanical properties such as thermal, tensile yield, and hardness in the profiles are followed and development projects are decided in the foundry in accordance with the needs in the profile.
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Imperfections such as shiny surface, color, veins, etc., which are experienced in anodizing in the profile, are examined, and projects are decided by the teams for what can be done in terms of bill.
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Natural Gas Conservation Projects
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Projects to increase efficiency in existing regenerative burners.
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Energy saving projects depending on the physical and chemical structure of the raw material.
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Projects of energy saving methods based on melting furnace shape, refractory design and features, burners types and operating methods, raw material loading, alloying, slag extraction and furnace usage practices
Billet casting Process and Alloy Development Projects
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Projects for the shape and insulation of the runners that provide liquid metal transmission from the furnace to the casting table after the melting process.
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Projects for determining the effects of grain refiner on the runner, the actual amount of use and the performance of the effect on the internal structure.
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Projects for efficient use of gas and pollution removal unit.
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Investigation projects on the performance of ceramic filter performance.
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Projects for the creation of optimum conditions of casting machines, casting tables and molds. Projects on the effects of these on billet quality and production efficiency and quality in extrusion.
Billet Homogenization and Billet Internal Structure Projects
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Projects for examining the changes in the internal structure of the billet after the homogeneous process with temperature and time depending on the alloy after the billet casting process and determining its reflections on the profile in the extrusion.
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Projects on the cooling rate of the billet after homogeneous and its effect on the inner structure of the billet and its reflections on the surface quality of the profile in extrusion.
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Projects for the connection of the profile surface with billet analysis, casting parameters, homogeneous process parameters during anodizing.
Increasing Extrusion and Foundry Co-production and Quality Projects,
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Heating forms applied to billet in extrusion.
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Action projects that need to be done in casting and extrusion in order to minimize the surface and mechanical problems experienced during production on extruded profiles.
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Projects for the solution of the problems arising in the mechanical properties of the profile due to cooling and stretching in extrusion.
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Projects to investigate the changes in mechanical properties of profiles in thermal process.
Alloy and R&D projects for customer demands.
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Team projects for profile production efficiency and surface quality to be developed depending on the demands in extrusion.
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Thixo, on-demand project for forging casting billet production
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Research projects related to magnetic stirrer, grain refiner, degassing and homogeneous process in melting furnace .
Foundry Occupational Safety Information and Casting Operator Training Activities
In the foundry, the activities of smelting, slag removal, alloying, sampling and preparation, casting process, consumables usage practices are carried out repetitively within the scope of the plan by providing information and workshops.