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CURRENT STATUS AND NEEDS ANALYSIS IS DONE AT EVERY STAGE OF THE PRODUCTION PROCESS AT BILLET FOUNDRY.

In the current operational aluminum billet foundry, natural gas m3/1 ton of billets and consumables at every stage of the process kg/1 ton,piece/1 ton billet _cc781905-5cde- -bb3b-136bad5cf58d_ consumptions are detected .
The actions needed to reach the desired levels are decided with the manufacturer.
During the whole process of billet production, production parameters are examined and optimum conditions required for billet quality are examined.
In the foundry billet, which is in the establishment phase, it is decided jointly with the manufacturer to make the preferences by considering the layout of the foundry, equipment selection, priority effective parameters in billet quality and unit production cost.

THE ACTIONS NEEDED IN THE PROCESS ARE DETERMINED, THE OBJECTIVES AND THE TERMINAL PLAN ARE DONE AND A FEASIBILITY STUDY IS DONE FOR THE STUDIES.

In the Billet foundry, the changes needed during the work are determined.
By controlling the performance of the melting furnace and equipment, the gain targets that can be contributed are determined by numerical data such as % and kg/ton.
A deadline plan is made with the manufacturer to make the necessary improvements .
Investment costs are subtracted and the recovery time is calculated by subtracting RO.
Actions in line with numerical targets are started together with the ticket generator. Results are determined at every stage.

COMMISSIONING THE ACTIONS IN THE FOUNDRY IS DONE WITH THE MANUFACTURER. TRAININGS ARE CONDUCTED ON THE FOLLOW-UP AND PERMANENTITY OF THE RESULTS .

In the Billet foundry, the activities carried out in order to reach the targets set from the beginning in the fields of energy, consumables and quality are taken into operation step by step together with the billet manufacturer.
Arrangements for the permanence of the acquired gain are made together.
The results are presented concretely in % and per 1 tonne of billet production .
During all these activities, it is always kept in the forefront that HSE rules are the most important element.
Trainings for each stage of the production process are carried out at . It is provided in writing to make the learning permanent.
Necessary instructions, instructions and tables for standardization in process steps and studies are written.

OVEN, CASTING OPERATOR AND WORK SAFETY INFORMATION

In Billet foundry, information presentations are made to the employees at all levels about teaching technical working practices and occupational safety. Workshops are held on the job to ensure that the level of production can be sustained.